Solution

QualityLine Real-Time Manufacturing Analytics system automatically integrates, collects and analyzes tests, machines and sensors data from every corner of your manufacturing line and visualize it in interactive analytics dashboards.

Our QMS software enables you to drill  into your testing data, quickly conduct root cause analysis and significantly improve quality and Yield by 30% in less than a year

Analytics Dashboards

How does it work?

  • Step 1

    Integration

    Our QMS software integrates with Any type Automated Test Equipment, sensors and machines in your factory.
    Yes, it sounds too good to be true, but with our innovative technology, it usually takes us just a few days to complete the integration.

    And the nice thing about it is that:

    • QualityLine QMS software can integrate with ANY kind of Test Equipment and SMT machines.
    • Since we use IIoT technology, it doesn’t matter if your manufacturing line is located next door or on the other side of the planet.
    • You do not have to make any changes to your current test applications.
      Our QMS software”speaks” with ANY variety of test and machine software.
  • Step 2

    Automatic Collection

    We then start 24/7 automatic collection in REAL TIME test and machine data from every corner of your manufacturing line; analyzed and turned into actionable information.

    We also collect and analyze tests data that are carried out manually and data of repairing activities.

  • Step 3

    Dashboard System

    In just a few days after sign-up, you will have a fully customized dashboard system giving you complete visibility and control of your manufacturing line.

  • Step 4

    Saving Money

    Now you can begin to use the valuable REAL TIME information provided by our system, saving tons of money on your manufacturing costs, increasing yield, and improving the overall quality of your products.

Quality in Manufacturing:
This chart provides an overview of the statistics about the yield of the first time round of testing of each products and testing station.
You can click on each bar and drill down all the way to the individual unit, analyzed quality issues and quickly conduct root cause analysis.

First Time Yield

Quality in Manufacturing
Get an overview of the stability and statistics of your manufacturing line for each stage of production, by product, period and manufacturing processes.
Analyze the reliability of your manufacturing process at a glance.
Click any point on the chart to analyze quality issues and quickly conduct root cause analysis.

Production Line Analytics

Quality in Manufacturing:
This chart provides an overview of the stability, performances and efficiency of the testing stations located on your manufacturing line per period, product and manufacturing processes.
Check yield, stability, reliability and efficiency of the testing stations.

Testing Stations Monitoring

Quality in Manufacturing
Review the performances of your manufacturing line for each stage of production by product, period, manufacturing process.
Monitor throughput, analyze the efficiency of your manufacturing process.
Drill down up to a single unit to quickly conduct root cause analysis of quality problems.

Production Line Performance

Main Features

SPC

Advanced analytics to monitor quality issues found during production

Alerts

Set automatic alerts for quality issues found during production

Failed units analysis

QMS software: Analyze failed units and processes in production to quickly find the root cause

Integrate and analyze any type of manufacturing data

Collect and analyze : test log files of automated equipment and machines, repair data of defective units, sensors, EPR, MES

Prediction

QualityLine system predicts processes which are potentially At-Risk

Testing monitoring

Monitor the stability and efficiency of testing stations located on your manufacturing line.