Lösung

Die QualityLine Analytics Echtzeit Lösung für die Fertigung integriert und analysiert automatisch Test-, Maschinen- und Sensorendaten aus der gesamten Produktionslinie und stellt sie interaktiven Dashboards dar

Unsere QMS Software ermöglicht unseren Kunden die Testdaten in der Tiefe zu analysieren, schnelle Ursachenanalysen durchzuführen and Qualität und Ertrag um 30% in weniger einem Jahr zu erheblich verbessern. 

Analyse-Dashboards

Wie funktioniert es?

  • Step 1

    Integration

    We integrate with the Automated Test Equipment and machines already located on your (or your contract manufacturer’s) manufacturing line.
    Yes, it sounds too good to be true, but with our innovative technology, it usually takes us just a few days to complete the integration.

    And the nice thing about it is that:

    • QualityLine technology can integrate with ANY kind of Test Equipment and SMT machines.
    • Since we use IoT technology, it doesn’t matter if your manufacturing line is located next door or on the other side of the planet.
    • You do not have to make any changes to your current test applications.
      Our technology can „speak“ with ANY variety of test and machine software.
  • Step 2

    Automatic Collection

    We then start 24/7 automatic collection in REAL TIME test and machine data from every corner of your manufacturing line; analyzed and turned into actionable information.

    We also collect and analyze tests data that are carried out manually and data of repairing activities.

  • Step 3

    Dashboard System

    In just a few days after sign-up, you will have a fully customized dashboard system giving you complete visibility and control of your manufacturing line.

  • Step 4

    Saving Money

    Now you can begin to use the valuable REAL TIME information provided by our system, saving tons of money on your manufacturing costs, increasing yield, and improving the overall quality of your products.

Quality in Manufacturing:This chart provides an overview of the statistics about the yield of the first time round of testing of each products and testing station.You can click on each bar and drill down all the way to the individual unit, analyzed quality issues and quickly conduct root cause analysis.

Durchsatzertrag

Quality in ManufacturingGet an overview of the stability and statistics of your manufacturing line for each stage of production, by product, period and manufacturing processes.Analyze the reliability of your manufacturing process at a glance.Click any point on the chart to analyze quality issues and quickly conduct root cause analysis.

Analyse der Fertigungslinie

Quality in Manufacturing:This chart provides an overview of the stability, performances and efficiency of the testing stations located on your manufacturing line per period, product and manufacturing processes.Check yield, stability, reliability and efficiency of the testing stations.

Monitoring der Teststationen

Quality in ManufacturingReview the performances of your manufacturing line for each stage of production by product, period, manufacturing process.Monitor throughput, analyze the efficiency of your manufacturing process.Drill down up to a single unit to quickly conduct root cause analysis of quality problems.

Leistung der Fertigungslinie

Hauptfunktionen

Statische Prozesslenkung

„Advanced Analytics“ um zukünftige Qualitätsthemen in der Produktion zu identifizieren

Warnmeldungen

Stellen Sie automatische Warnmeldungen für Qualitätsprobleme ein, die während der Fertigung identifiziert werden

Analyse fehlerhafter Einheiten

QMS-Software: um rasch die Ursachen fehlerhafter Komponenten und Prozesse in der Produktion zu finden

Schulung und Qualifizierung von Mitarbeitern

Wir erfassen und analysieren: Log Dateien von automatischer Anlagen und Maschinen, Reparatur Daten defekter Geräte, Sensoren, EPR, MES

Prognose

QualityLine leistet Vorhersagen über Prozesse, die potentiell fehleranfällig sein können

Tests & Monitoring

Überwachen Sie die Stabilität und Effizienz von Teststationen Ihrer Fertigungslinie.